SECTION [26 33 53] [16611] STATIC UNITERRUPTIBLE POWER SUPPLY

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Guide Specification

SECTION [26 33 53] [16611]: STATIC UNITERRUPTIBLE POWER SUPPLY



Guide Specification


For

GE VH Series Uninterruptible Power Supplies Rated 700VA-1920VA

















General Electric Company

2014









GE makes no warranties, indemnities, or representations regarding the Guide Specification contents or use. GE is not responsible for any modification or alteration of the specification information, and the user is solely responsible for ensuring that specifications are accurately embodied in modifications made by the user. The Guide Specification Template is the property of General Electric Company.



PART 1GENERAL

1.1SUMMARY

1.2This specification shall define the electrical characteristic, mechanical characteristics and design requirements for a single-phase, solid-state uninterruptible power supply (UPS). The UPS shall provide continuous AC power for critical electronic equipment loads.

1.3REFERENCE STANDARDS

The UPS system defined within this specification shall be designed and manufactured according to latest revision of the following standards. Where a conflict arises between these documents and statements made herein, the statements in this specification shall prevail.

A.UL Standard 1778, 4th Edition; and c-UL Listed

B.CSA 22.2 No. 107.1

C.NEMA Type 1 Enclosure

D.FCC Part 15, Class B

E.IEC 61000-3-2

F.ANSI C62.41, Category A

G.ANSI/NFPA 70

H.EN62040-2

1.4SYSTEM DESCRIPTION

A.The UPS shall be designed to operate as a true on-line double-conversion, voltage and frequency independent (VFI) system in the following modes:

1.NORMAL - Under normal input conditions energy from the mains shall be channeled through the input converter, which supplies the output converter and, together with the battery charger, keeps the battery fully charged. Surges and spikes shall be blocked completely at the input converter and very unstable mains can be supported. The output converter synthesizes a completely new AC output sine wave to supply the load (electrical equipment).

2.ON-BATTERY - In the event of a mains power failure (i.e. mains absent or outside tolerance) the output converter uses the energy reserve stored in the battery to continue to produce AC power, ensuring unbroken output. No interruption or alteration shall ever be noticed in the output power. In the event of an extended mains failure, the output converter shall stop when the battery energy has been used up. At this point, the UPS is no longer able to power the connected equipment. When the mains voltage is re-established within tolerance, the input converter shall be supplied again by the mains and the batteries shall be recharged, making them ready to support future power failures.

3.RECHARGE - Upon restoration of utility / mains AC power, after a utility / mains AC power outage, the input converter shall automatically restart and resume supplying power to the inverter and to the battery charger to recharge the battery.

4.INTERNAL BYPASS - If the output converter is unable to deliver the demanded output power (overload, over temperature) the bypass switch shall automatically transfer the load to the mains. If bypass operation is caused by an overload situation, the UPS shall try to switch back to output converter after 0.1 seconds, without generating any alarm. This way bypass alarms due to inrush currents, which normally last less than 0.1 seconds, shall be avoided. If the overload situation still exists after three switch-back attempts (i.e. the overload is not caused by inrush currents), the unit shall remain in bypass mode, generating a bypass alarm. The unit shall switch back to output converter when the overload has been removed. If bypass operation is caused by over temperature, the unit shall switch back when the temperature has dropped below alarm level. When the normal situation is restored, the load shall be transferred back to the output converter.

5.AUTOMATIC RESTART - Upon restoration of utility / mains AC power, after a utility/mains AC power outage and complete battery discharge, the UPS shall automatically restart and resume supplying power to the critical load and the battery charger automatically recharges the battery. This feature shall be capable of being disabled by the user.

1.5SUBMITTALS

A.Catalog and/or technical data sheets describing the proposed equipment shall be submitted with the proposal. The manufacturer’s product safety certification shall be furnished giving company names and UPS model numbers. All deviations to this specification shall be identified and included with the proposal.


1.6INSTALLATION, OPERATION AND MAINTENANCE DATA

A.Installation Operation Manual shall be furnished and shall include as a minimum the following:

1.Safety instructions

2.System description, specifications and control

3.Installation planning

4.Installation and start-up

5.Operational guide

6.Control panel reference

7.Warranty and service information














1.7QUALITY ASSURANCE (QUALIFICATIONS)

A.Manufacturer shall have specialized in the design, manufacture and assembly of Uninterruptible Power Supply systems for a minimum of 10 years.

B.UPS shall be listed by Underwriters Laboratories Inc. in accordance with the applicable UL standards found in Section 1.04 of this specification.

C.Before shipment, the manufacturer shall fully and completely test the system to assure compliance with the specification. These tests shall include operational discharge and recharge tests on the internal battery to guarantee rated performance.

1.8DELIVERY, STORAGE, AND HANDLING

A.Store the UPS in a clean, dry location with the batteries in a fully charged state.

B.Storage temperature must be within -4 to 122°F (-20 to +50°C). If the unit is stored for a period exceeding 3 months, optimal battery lifetime is obtained if the storage temperature does not exceed 86°F (30°C).

C.If the unit is stored for an extended period of time, the batteries shall be recharged periodically. Be sure that the batteries are connected to the UPS. Subsequently connect the unit to a wall outlet and recharge the batteries for 24 hours where the following environmental conditions apply:

1.If the storage temperature is within -4 and 86°F (-20 and +30°C) every 12 months.

2.If the storage temperature is within -4 and 122°F (-20 and +50°C) every 3 months.

D.Contractor shall handle in accordance with manufacturer's recommendations to avoid damaging equipment, installed devices, and finish.


1.9ENVIRONMENTAL (SITE REQUIREMENTS)

A.Maximum Operating Temperature Range: 32° to 104° F (0 to 40° C)

B.Average Operating Temperature Range: 59° to 77° F (15 to 25° C)

C.Storage Temperature: -4° to 122° F (-20 to 50° C)

D.Relative Humidity: 20 to 95% (non-condensing)

E.Environmental Exposure Limit: NEMA 1 (IP20)

F.Normal Operating Altitude: 3,280 ft. (1000m)


1.10WARRANTY

A.Manufacturer warrants equipment to be free from defects in materials and workmanship for 3 years from date of purchase.

PART 2PRODUCTS

2.1MANUFACTURER

A.GE UPS products have been identified as the basis for design. Other manufacturers' products of equivalent quality, dimensions and operating features may be acceptable, at the Engineer's discretion; provided they comply with all requirements specified or indicated in these contract documents.

2.2MANUFACTURED ASSEMBLIES

A.GE VH Series, or approved equivalent UPS system.

2.3DESIGN PERFORMANCE REQUIREMENTS

A.Input Voltage

1.Nominal input voltage of the UPS at rated load shall be able to operate at Single-Phase 120v, 50/60 Hz nominal without the use of selector switches or voltage taps. Input wiring must be 2-wire (L-N) plus ground.

B.Output Voltage

1.Output voltage shall be 120V, 50/60Hz Nominal. Voltage measured between L-N shall be ±2%. The UPS shall be configurable using the manufacturer’s included software to provide the following alternate output voltages: 100/110/115/120/127 V (user-selectable)

C.Output Capacity

1.Minimum system load capacity (Watt) of the UPS based on volt-ampere (VA) rating of specified model:

UPS Rating (VA)

Minimum Output (W)

Nominal Output (Vac)

700

630

120V

1000

900

120V

1500

1350

120V

1920

1740

120V

D.Internal Battery System

1.Valve-Regulated, Lead Acid Cells (VRLA) – Non-Spillable

2.Internal battery system design shall be hot-swappable. Replacement shall not disrupt power to supplied loads.

3.Minimum Internal Battery System Reserve at 100% rated UPS load (77° F/25° C ambient) shall be: >8 minutes.

4.Recharge time shall be 3 hours to 90% capacity from discharge into full load.

E.External Battery Systems

1.Matching battery modules shall be offered as (optional) components with 1000, 1500 and 1920VA UPS systems when required for extended runtimes.

2.Valve-Regulated, Lead Acid Cells (VRLA) – Non-Spillable

3.External battery system design shall be hot-swappable and provided with DC plug-in type cords for interconnection between modules and UPS. Installation or replacement of external batteries shall not disrupt power to supplied loads.

4.Minimum Total Battery System Reserve at 100% rated UPS load (77° F /25° C ambient) shall be:

a.1000 VA
(1)1 module: 26 minutes
(2)2 modules: 48 minutes
(3)3 modules: 66 minutes


b.1500 VA
(1)1 module: 35 minutes
(2)2 modules: 63 minutes
(3)3 modules: 88 minutes


c.1920 VA
(1)1 module: 26 minutes
(2)2 modules: 50 minutes
(3)3 modules: 74 minutes

F.Battery Management

1.The UPS shall be designed with a Superior Battery Management (SBM) system to maximize battery life. SBM parameters that are designed as user-configurable shall be able to be accessed by PC connection to the UPS. Interface software shall be included on a CD/DVD or other standard media format with each UPS.

2.The SBM system shall include the following features:

a.Automatic (quick) battery test - To ensure battery health and wiring integrity, the test shall be automatically executed 5 hours after startup or return of mains, and every 30 days.
b.Deep battery calibration – Shall provide test functionality to determine true battery capacity and calibrate system for accurate runtime predictions.
c.TEMPERATURE COMPENSATED CHARGING – UPS shall provide this integral design feature to reduce battery charge voltage as temperature rises, preventing overcharge and undercharge due to environmental variables.
d.LOAD DEPENDENT BATTERY-END VOLTAGE – System shall be designed so that battery voltage is dependent on discharge current. As discharge currents increase, the end-of-discharge battery voltage will decrease, providing maximum capacity without over-discharging.
e.AUTOMATIC BOOST CHARGE – UPS charging system shall replenish batteries to 90% capacity within 3 hours without overcharging.
f.NO-LOAD SHUTDOWN – UPS automatically switch to standby whenever a load of <5% is registered and no mains power is present to prevent unnecessary discharge.




2.4ELECTRICAL PERFORMANCE REQUIREMENTS

A.Input Converter to UPS

1.Input Voltage Configuration: The UPS shall provide a variable input voltage range with operational parameters as described below:

Model Rating:

700VA

1000VA

1500VA

1920VA

AC input voltage range at 100% rated load

80-138Vac

85-138Vac

85-138Vac

105-138Vac

AC input voltage range at 70% rated load

80-138Vac

80-138Vac

80-138Vac

80-138Vac

Minimum startup (Vac)

85

85

85

105

Input Current at 120Vac input. (Amps)

6.6

9.1

13.9

16

a.Input Current Waveform: sinusoidal
b.Input Power Factor: >0.99
c.Input THD: <6%
d.Input Frequency Range: 45 – 66Hz
e.Inrush Current: none
f.High Voltage Protection:
(1)Above 150Vac input, the UPS shall disconnect the mains and switch to battery operation.
g.Surge / EMC / ESD Protection:
(1)EN61000-4-5: 6kV L-L/L-G
(2)FCC Part-15, Class B
(3)EN61000-4-2: 4kV contact / 15kV air discharge

B.Output Converter of UPS

1.Output Voltage Configuration: The UPS shall provide a variable output voltage range with operational parameters as described below:

a.Output Voltage: 120Vac is the nominal output voltage with 100V, 110V, 115V, 120V, and 127V as user selectable options.
b.Voltage Tolerance: <1% (linear), <2% (non-linear)
c.Output Frequency: 50Hz or 60Hz (user-selectable)
d.Frequency Range: +/- 15% unless synchronized to mains
e.Output Waveform: sine wave
f.Harmonic Distortion: <1% (linear load), <6% (non-linear load)
g.Power Factor: 0.9
h.Power Factor Range: 0.7 to 1 (lag & lead)
i.Crest Factor: up to 3:1 (peak to RMS current)
j.Overload: 110% - 4 minutes, 150% - 2 seconds
k.Short Circuit: 2.1 times nominal current
l.Altitude De-rating: 12.5% per km above 1km, 4km max.
m.NEMA output receptacles shall be provided by model rating as:
(1)700VA: Qty. (4) x 5-20R
(2)1000VA Qty. (6) x 5-20R
(3)1500VA Qty. (6) x 5-20R
(4)1920VA Qty. (6) x 5-20R and Qty. (1) x L5-20R

2.Efficiency (Fully Charged Battery System)

Model Rating:

700VA

1000VA

1500VA

1920VA

Efficiency (%) on mains





20% load

76

80

82

83

50% load

85

86

86

87

100% load

87

88

88

88



C.Bypass

1.UPS Bypass ratings shall be as follows:

a.AC Input Voltage Range: -15 to +10% of output voltage
b.Frequency Tracking Rate: 2 Hz/sec.
c.Frequency Tracking Range: +/-10% default (+/- 2% selectable) of selected output frequency.
d.Phase Difference: <1o typical (max. 7o during tracking frequency range)
e.Transfer Time: 1ms

2.5EXTERNAL CONSTRUCTION

A.All materials and components used to fabricate the UPS system shall be new and un-refurbished without being used in prior systems.

B.The UPS assembly shall include the input converter/rectifier, filters, inverter, batteries/charging system and bypass circuits contained within a single enclosure. The following attributes shall apply:

1.Enclosure Construction: steel chassis with plastic trim

2.Mounting Type: Tower/Rack (same design)

3.Color: RAL 9005 - black

4.Min. Protection: IP 20

5.Cooling: Internal forced-air system

6.Noise at 1 Meter: <45 dBa

7.Max. Dimensions:

a.700VA/1000VA: 3.4”x17.2”x18.5” (87x438x470mm)
b.1500VA/1920VA: 3.4”x17.2”x21.3” (87x438x540mm)

8.Max. Weight:

a.700VA: 35lbs. (16kg)
b.1000VA: 37lbs. (17kg)
c.1500VA: 64lbs. (29kg)
d.1920VA: 71lbs. (32kg)

C.The UPS shall include an integrated front panel display with dedicated control and LED status indication features as:

1.On Switch: Powers on UPS, initiates quick battery test.

2.Off Switch: Powers off UPS.

3.Operation LED: On with normal operation, blinks with standby.

4.Bypass LED: On with bypass.

5.Battery LED: On during battery operation.

6.Alarm LED: On during general alarm condition of UPS

7.Runtime LEDs: Displays calculated % of remaining runtime

8.Load LEDs Displays % output capacity based on active load.

D.The UPS shall additionally monitor the following statuses by LED indication and/or audible alarm on the front panel display:

1.Standby

2.Startup Pending

3.Battery Low

4.Bypass Out Of Limits

5.Overload

6.Battery Bad

7.Shutdown Pending

8.No-Load Shutdown

9.Input Phase-Neutral Reversed

10.External Power Off

E.The UPS rear panel shall provide direct user access to the following:

1.Input Breaker

2.Input Power Cord Socket

3.Output Power Receptacles

4.DC Connector for External Battery Modules

5.Remote External Power-Off Contacts (REPO)

6.USB Interface / Relay Card / SNMP Card Slot

2.6COMMUNICATIONS

A.The UPS shall include a USB port which enables advanced configuration and status monitoring communication between the UPS and computer using software that is provided with the UPS. The UPS shall also include an RJ11 port for basic contact monitoring of Mains Failure, General Alarm, Low Battery, Bypass mode, and Remote Shutdown.

B.A Remote Power Off (REPO) terminal shall be provided on the UPS that can be used to power down the UPS system by a remote switching contact.

C.The UPS shall provide an option for the installation of a manufacturer provided SNMP/Web management card that can be used to control and monitor the UPS when connected to an Ethernet-based LAN system.

D.The UPS shall provide an option for the installation of a manufacturer provided Relay Alarm Interface Card equipped with a USB port, RS232 port and potential free change-over contacts for basic alarm monitoring.



PART 3EXECUTION

3.1MAINTENANCE AND ADJUSTMENT

A.The UPS shall be virtually maintenance-free when proper environmental conditions are observed.

B.Battery service life is 3 to 6 years depending upon temperature and number of discharges. An automatic quick battery test shall be performed regularly to ensure failsafe operation. When the battery condition becomes critical, the batteries shall be replaced.

C.Regular inspection shall be made to ensure the air inlets and outlets of the UPS cabinet are free of dust and obstructions.



END OF SECTION

Project Name Page 11 Revision No.

Project No. Revision Date


61303 SECTION 613 ‑ CENTERLINE AND REFERENCE SURVEY MONUMENTS
EPOXY 728 SECTION 728 EPOXY 1 SCOPE 1 MATERIALS
EXECUTIVE OFFICEDIVISION NAME BUREAUDISTRICT OR SECTION NAME PO


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